INTAMSYS

Meet INTAMSYS at Rapid Tech Erfurt 2024

INTAMSYS — Thu, 28 Mar 2024 07:17:19 +0000

The Rapid.Tech 3D is the future-oriented pioneering event of the Additive Manufacturing scene at Erfurt Trade Fair and this year will take place from 14 to 16 May 2024. We are excited to meet you at the event one more time!

Alongside 4D Concepts GmbH, an experienced prototype and model making service bureau and also one of our valued customers, we will be showcasing our latest innovations, products, and solutions that are shaping the future of the AM industry at Booth Number 2-407.

At our booth, you’ll have the opportunity to experience firsthand the capabilities of the FUNMAT PRO 310, our cutting-edge industrial desktop 3D printer.

Mark your calendar and make plans to visit Booth Number 2-407 at Rapid.Tech 3D. We can’t wait to explore the infinite possibilities of additive manufacturing together.

Days

Hours

Minutes

BOOTH 2-407

INTAMSYS Technology GmbH.

More information about the show HERE.

2024 Rapid Tech Erfurt

May 14-16th, 2024
Erfurt, Germany

INTAMSYS is a world-leading high-tech company that provides high-performance 3D printing materials, direct additive manufacturing solutions and software. Co-founded by a team of engineers with years of precision equipment development and high-performance material research, the company is headquartered in Shanghai. Currently, it has established a complete marketing and after-sales service system covering the whole world, with 2 European and American marketing and technical service centers, respectively located in Germany and in the United States. INTAMSYS focuses on aerospace, automotive, electronic manufacturing, consumer products, medical, scientific research and other industries, providing complete additive manufacturing solutions, from functional test prototyping, tooling fixture manufacturing to customized mass production. For further information, contact us at info@intamsys.com.

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Explore the innovative application in the Composite Material 3D printing

INTAMSYS — Thu, 14 Mar 2024 03:17:43 +0000

The burgeoning exploration of composite materials in 3D printing represents a promising trend. It is poised to overcome the constraints of traditional methods, leading to significant cost and time savings within the composite fabrication sector.

Founded in January 2021, the Institute of industrial New Materials (Dezhou) is dedicated to researching, developing, and commercializing technologies related to marine composite materials, 5G communication composites, advanced composite manufacturing processes, and high-end equipment. As a provincial “New-style R&D Institution” in China, the institute partners with INTAMSYS to spearhead two initiatives in applying 3D printing technology for developing and implementing composite product parts.

3D Printing Direct Manufacturing: A Replacement for Traditional Composite Material Molding Processes

Developing intake manifolds for a specific aircraft engine was a significant project at the institute. Intake manifolds, critical components within engine systems, directly impact overall engine performance. However, their complex structure has posed challenges during development, such as difficulties in making molds, high costs, and the time-consuming vibration welding process. This has led to longer lead times and reduced efficiency in product development.

To address these challenges, the institute embarked on its first attempt to directly produce intake manifolds using FFF 3D printing technology. After thoroughly researching and evaluating different brands of FFF 3D printers based on material performance, equipment capabilities, and service support, the institute chose the FUNMAT PRO 610HT 3D printer from INTAMSYS and PEEK-CF composite material for product development and application.

As a high-performance FFF printing equipment, the FUNMAT PRO 610HT is mainly designed for printing high-temperature thermoplastic materials such as PEEK, ULTEM, and PPSU. It can handle a wide range of thermoplastic materials available in the market, including custom ones. Its constant temperature chamber ensures excellent performance when printing high-performance materials. With duel-nozzle heating temperature of up to 500°C and a chamber temperature of 300°C, it can print high-temperature materials without distortion, ensuring wrap-free printing while effectively melting most thermoplastics.

The final 3D printed component measures 218.4×216.4×95.4mm. Developed jointly by experts from the insitute and engineers from INTAMSYS, the design was optimized for manufacturing (DfAM), and printing processes were adjusted for the following improvements:

Reduced Weight by 30%: With the thinnest wall of the printed product measuring only 1.7mm, compared to around 3mm for traditional injection-molded intake manifold products, the weight of the aircraft is significantly reduced.

Dimensional Accuracy: Part dimensions are tightly controlled within ±0.2mm, ensuring accurate installation of the intake manifold.

Enhanced Mechanical Strength by 30%: The product demonstrates a mechanical strength of 100MPa, exceeding that of traditional injection-molded PA66-GF products by over 30%.

High-temperature Resistance: High temperature resistance for a long time, fully meets the customer’s application requirements at 144℃

When considering manufacturing efficiency, if this part were made using traditional injection molding processes, it would require tooling costs of about $27803, with a 45-day lead time for tooling. However, with 3D printing technology, the product can be seamlessly manufactured as a single integrated piece, reducing costs to only one-tenth of traditional methods, and shortening the production lead time to just 4-7 days.

Incorporating 3D Printing into Traditional Processes: A New Paradigm for Composite Material Manufacturing

Apart from directly fabricating composite material components, blending 3D printing with traditional techniques unlocks solutions for challenges that conventional methods struggle with, ensuring optimal performance, cost-efficiency, and time-saving advantages. With this innovative strategy in mind, the institute collaborated with a leading domestic university to develop a robotic composite material manipulator arm.

Initially, the FUNMAT PRO 610HT 3D printer was utilized to seamlessly produce the internal support structure of the manipulator arm using PEEK-CF material. This component is recognized for its large size, curved surfaces, high stiffness-to-weight ratio, and exceptional specific strength. These qualities showcase the printing equipment’s capability to create complex high-performance parts.

Subsequently, the institute applied a pre-impregnated layup method to envelop carbon fiber around the 3D-printed structure. This approach yielded a lightweight, robust composite material manipulator arm swiftly and affordably, circumventing the need for mold tooling while achieving structural strength comparable to aluminum alloys.

Beyond integrating with pre-impregnated layup processes, 3D printing offers extensive potential for merging with various other techniques, including traditional filament winding, automated layup, and compression molding processes.

3D printing has achieved breakthroughs in both the direct manufacturing of product components, as well as in integrating with traditional processes, making significant contributions to enhancing efficiency and reducing costs in the manufacturing of composite material products. Through collaboration with INTAMSYS, the Institute of industrial New Materials has demonstrated its strength in engineering innovation, showcasing the immense potential of 3D printing technology in designing, manufacturing, and developing applications for composite material products.

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Meet INTAMSYS at D2P Show 2024!

INTAMSYS — Thu, 07 Mar 2024 02:11:27 +0000

On March 13-14^th, 2024, Intamsys, along with our trusted reseller ImpacSystems, is thrilled to be a part of the region’s largest design and contract manufacturing trade show——Design-2-Part Show at Irving Convention Center, Texas!

As pioneers in the field of additive manufacturing, we’re excited to showcase our cutting-edge 3D printing solutions, the FUNMAT PRO 610HT. With its high-temperature and large volume printing capabilities, it perfectly meets the needs of aerospace, O&G and other industries.

The Design-2-Part Show is the ultimate destination to connect with over 200 American suppliers who can help streamline your production process, mitigate risk, and ensure on-time delivery of your parts. From design and prototypes to production, finishing, and assemblies, you’ll find all the resources you need to take your business to the next level.

Visit our booth at #229, alongside our reseller ImpacSystems, to experience firsthand how our Funmat Pro series printers can transform your manufacturing capabilities. Our team of experts will be on hand to provide live demonstrations, answer your questions, and help you explore the endless possibilities of additive manufacturing.

Join us at the Design-2-Part Show and take the first step towards unlocking the full potential of 3D printing for your business. See you at the Irving Convention Center!

INTAMSYS Technology GmbH

info@intamsys.com
www.intamsys.com

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INTAMSYS: Committed to promoting the value of 3D printing in vocational training

INTAMSYS — Thu, 29 Feb 2024 06:00:24 +0000

As a global partner of WorldSkills International, INTAMSYS proudly participated in the Meet the Champions of Excellence event on 23^rd February 2024, jointly organized by the European Economic and Social Committee (EESC) and the European Commission. The event took place at the headquarters of the European Commission in Brussels, Belgium.

The event focused on the value of the vocational training for career development of the young people, attended by 35 EU Champions from different disciplines and 450 young people from across Europe as well as the members and leaders from the European Commission and EESC.

Being the only Additive Manufacturing company at the event, INTAMSYS had the chance to represent the capabilities of 3D Printing on the booth of skill Mechanical Engineering CAD with FUNMAT PRO 310. Together with WorldSkills Champion of Mechanical Engineering CAD, João Teixeira, we demonstrated how 3D printing can benefit future engineers in their daily work.

We had dived into the world of 3D Printing with EESC President Oliver Röpke, Commissioner Nicolas Schmit, and many other visitors who shared their interest and curiosity about the technology.

We also welcomed at our booth Board member Laurence Gates, Director of sponsorship and partnership Alexander Amiri, and Sponsorship and partnership manager Semyon Nerodi-Grechka from WorldSkills International (WSI).

Grateful for this opportunity to embrace vocational training and to explore the 3D Printing world together with many young talents！

INTAMSYS Technology GmbH

info@intamsys.com
www.intamsys.com

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INTAMSYS Brings 3D Printing Solutions into the Aircraft Interiors World

INTAMSYS — Tue, 27 Feb 2024 02:50:44 +0000

We will be participating in AIME 2024 in Dubai, United Arab Emirates on March 5-6. Our cutting-edge 3D printing solutions will be showcased as we have been dedicated to revolutionizing the aviation sector through our innovative technologies.

The show is co-located with MRO Middle East as part of the Aviation Week Network, and we are excited to meet industry professionals once again at the event.

Inlet Lip for UAV, material used: PEEK-CF, the printer: FUNMAT PRO 610HT

At AIME 2024, Aircraft Interiors Middle East, we are eager to present our high-performance 3D printing solutions specifically tailored for the aviation industry. We offer a range of benefits that cater specifically to the unique demands of aerospace applications. The event will take place in Dubai World Trade Centre, you can visit us at booth 548.

We will also explore the Power of 3D Printing with INTAMSYS in Aviation and Beyond with our Application & Technical Support Manager Timm Woszidlo at On-board Hub Stage on March 5th at 2 PM!

INTAMSYS offers key advantages for the aviation industry, including repairs and maintenance with the ability to create custom components with complex geometries in a short lead time. The on-demand production capabilities and design freedom enable flexible manufacturing, addressing the dynamic demands of the industry.

As we excel in providing rapid prototyping solutions, allowing professionals to quickly reiterate and test designs can be achieved. The technology enables the production of complex yet lightweight parts, contributing to increased efficiency and overall weight reduction.

Stop by to find out more

Stand Number: 548

FUNMAT PRO 410

The company will be displaying their FUNMAT PRO 410 on the booth at AIME. The FUNMAT PRO 410 is an industrial-grade 3D Printer system characterized by its high-performance and multi material capabilities. Combining a respectable build volume with excellent print quality, it is a great choice for professionals and industrial users. With a simple setup and intuitive operation, the FUNMAT PRO 410 is also easy to use.

INTAMSYS FUNMAT PRO 410 (photo credits: INTAMSYS).

FUNMAT PRO 610HT

INTAMSYS´ one of the other 3D Printing solutions is FUNMAT PRO 610HT. With a 610 x 508 x 508mm build volume, the FUNMAT PRO 610HT is INTAMSYS´ largest and most feature-packed 3D printer. Its high-temperature thermal system includes a 300°C constant chamber temperature and 500°C extruders temperature with all-metal hot end. Using its dual nozzles, the FUNMAT PRO 610HT is ideal for printing large high-performance functional materials using materials like PEEK , ULTEM^TM (PEI), PPSU & more. It is capable of handling almost every high-performance thermoplastic material available on the market.

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INTAMSYS Closes a Strategic Partnership with Sicnova to Increase Operations in the Spanish Market

INTAMSYS — Thu, 04 Jan 2024 08:07:22 +0000

INTAMSYS, a leading global additive manufacturing company providing industrial 3D printing solutions, is delighted to announce a significant milestone in its growth journey through the establishment of a strategic partnership with Sicnova. This collaboration marks a key move for INTAMSYS in strengthening its commercial and technical representation in Spain, with Sicnova serving as the regional representative.

Sicnova, a renowned name in the Iberian region for its innovative additive manufacturing solutions, will now take on the role of representing INTAMSYS in the Spanish market. Founded in 2007, the company has built expertise on creating business for its customers, by identifying applications and making sure to find the right 3D solution for their clients. With more than 60 professionals working in the company, including specialized application engineers, Sicnova is able to understand the customer needs. Sicnova is known for building and maintaining customer relationships, where after sales and service are key values for their operations.

Located in Linares, Jaen in Spain, Sicnova is able to demonstrate INTAMSYS Printers, to provide trainings and to house all the needed professionals thanks to the company´s large office space. Additionally, the company has access to many locations in Iberia which allows them to attend the relevant tradeshows and to have an extensive channel all over the region.

INTAMSYS is excited about the potential of this collaboration, and the partnership with Sicnova is expected to significantly enhance the accessibility and support for INTAMSYS products and services in Spain. Sicnova’s commitment to quality, innovation, and customer satisfaction aligns seamlessly with INTAMSYS’ values.

This strategic alliance combines the strengths of both companies to offer comprehensive and tailored 3D printing solutions, meeting the diverse needs of industries across Spain. The combined expertise of both companies will ensure that businesses in Spain have access to cutting-edge 3D printing solutions.

The partnership is built on a foundation of mutual trust and a shared commitment to providing high-performance 3D technologies to industries and customers in Spain.

The collaboration opens new possibilities for innovation and advancement in the rapidly evolving world of 3D printing.

To learn more about Sicnova, please visit here.

Sicnova

Sicnova is a leading company in Spain in the distribution of 3D printing and 3D digitization technology at a professional level and in everything related to applications for industrial, medical, and educational sectors. Their purpose is to help promoting and transforming the businesses through 3D technology, creating new opportunities that are not imagined before. The company was founded in 2007 and thanks to that, their experience allows the company to help the customers to choose and to implement the best industrial 3D technology for their company. With more than 60 professionals, including specialized application engineers, Sicnova is able to understand the customer needs.

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INTAMSYS Renews the Sponsorship for GreenTeam from University of Stuttgart in 2023

INTAMSYS — Thu, 14 Dec 2023 06:58:26 +0000

INTAMSYS proudly announces the renewal of its sponsorship for the GreenTeam Uni Stuttgart e.V. This marks another year of collaboration between INTAMSYS and the GreenTeam. The company continues to support with its 3D Printing Solutions in the team´s pursuit of innovation and excellence in the world of electric racing cars.

E0711-13 in Season 2023 (Photo credit: GreenTeam)

Founded in 2009, GreenTeam’s goal was to adopt the emerging trend of fully electric Formula Student race cars. The team has solidified its presence by independently developing its own vehicles. Since 2017, they have been developing both electric and autonomous driving cars. Currently, the team consists of around 50 students with diverse academic backgrounds.

They participate in one of the largest student competitions, the Formula Student, with their self-developed electrical & driverless racing cars. Since 2010, the team has been continuously in the top 10 of the worlds ranking list of electric racing cars.

The team has been using 3D printing technology over the past few years. In 2023 season, the latest car model E0711-13, which was fully designed and developed by GreenTeam, also includes many 3D printed parts in different areas such as inside the accumulator and the braking system, wings, and power electronics. The car approximately has more than 200 components which were created using 3D printing technology.

Some Examples of 3D Printed Parts with INTAMSYS

Every year during the design process of the car, GreenTeam faces many challenges to overcome. For example, the parts inside the accumulator should be fire retardant and there should be a barrier between the parts with different voltages. These are the requirements of Formula Student Germany, the competition committee, and they should be followed. The team had to find a way to follow these rules with a minimum amount of car weight.

Additionally, many parts in the car are only needed in a small number of pieces which are redesigned over and over again to reach the perfect results. So, the need of rapid prototyping became evident for the team.

INTAMSYS sponsored GreenTeam for the first time in 2021 to find a solution for these obstacles. Following successful training sessions, the team has started using INTAMSYS FUNMAT HT, a desktop FFF 3D Printer. Since then, every year new training sessions has been held with the new team members to make sure the printer is used in the most efficient way possible.

INTAMSYS 3D Printed Part Locations inside the car (Photo credit: GreenTeam)

3D Printing with INTAMSYS enables the production of non-conductive, fire-retardant components in smaller quantities, ensuring a cost-efficient and time-effective alternative.

The FUNMAT HT is suitable for printing high-performance polymers like PEEK or ULTEM, it can be also used to process all traditional engineering materials like PA, PC, ABS, and others. So far, ULTEM 1010, PolyCarbonate and ABS have been used by the team thanks to their high mechanical properties while keeping the final parts lightweighted which is crucial to achieve in motorsports.

AirGeo

Left Part – Season 2022, Right Part- Season 2023

The AirGeo has been one of the many 3D printed parts over the past few years. This part is located inside the accumulator in the backside of the car. It holds cables, relays, fuses, and many PCBs from light indicators for the accumulator to the accumulator management system.

The part was fully designed by GreenTeam. The design prioritized mounting the relays on the PCB, minimizing cables, ensuring compactness for airflow window placement, and putting barriers between high-voltage and low-voltage components (FSG rule).

For the part, the FUNMAT PRO 610HT was used thanks to its large build volume (610 x 508 x 508 mm). The material choice was ULTEM 1010, which offers not only high strength-to-weight ratio and but also a low FST (Flame, Smoke and Toxicity) rating.

Although the design of the AirGeo 2022 and 2023 have been kept same in many ways, the main difference appears in the front section. Since the PBC has been changed and a new part has been added in front of it, the team redesigned the AirGeo, connecting the PBC from the back side only.

The Newest Car Developed by GreenTeam at Formnext 2023

INTAMSYS had the pleasure to showcase the car, E0711-13, and to welcome the GreenTeam at its booth at Formnext 2023. The team members of GreenTeam explained the visitors and 3D Printing enthusiasts how using INTAMSYS 3D FFF Solutions has been beneficial for them.

Announcement of the Sponsorship

INTAMSYS has been truly impressed by the success of the GreenTeam over the years and very proud to be a part of their journey. The company looks forward to their achievements and successful collaboration with GreenTeam Uni Stuttgart e.V.

Introduction to partners in this case

About GreenTeam

The GreenTeam Uni Stuttgart e.V. is a student association founded in 2009 that participates in the largest student racing competition, Formula Student, with its self-developed electric & autonomous racing cars. The team has been continuously in the top 10 of the worlds ranking list of electric racing cars since 2010.

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INTAMSYS Joins WorldSkills Community as its First Official Global Partner for 3D Printers

INTAMSYS — Tue, 12 Dec 2023 09:38:27 +0000

December 11, 2023 – INTAMSYS, at the forefront of industrial 3D printing innovation, has officially signed a global partnership agreement with WorldSkills International, becoming its first official Global Partner for 3D printers. Now as a WorldSkills Global Industry Partner, INTAMSYS will extend its support to WorldSkills Lyon 2024.

INTAMSYS & WSI Online Signing Ceremony (SC), Global Industry Partner

WorldSkills fosters confidence, empowers communities, and contributes to economic growth. Acknowledged as the world championship of skills for its profound impact, WorldSkills Competitions stand as the gold standard of skills excellence. These competitions inspire young participants to achieve new heights, assisting them in transforming their passion into a profession.

Over the years, INTAMSYS has been an active partner of WorldSkills in national events, activities, projects and the ongoing development of competitive disciplines. This aligns with INTAMSYS’s dedication to enhancing vocational education and training on a global scale by supplying competition equipment, as well as training and learning solutions.

At the WorldSkills Lyon 2024, INTAMSYS will support the Mechanical Engineering CAD (Skill 05) and Additive Manufacturing (Skill 57) categories. With its portfolio incorporates a broad range of 3D printers, from professional machines to industrial equipment, INTAMSYS is capable of delivering high productivity, making it a valuable and versatile partner.

WorldSkills Lyon 2024

“We are excited to be the WorldSkills Global Industry Partner,” expressed Charles Han, CEO and Founder of INTAMSYS, “Through our technical support and training initiatives, we are committed to bridging the gap between industry practices and vocational education, ensuring that young talents receive adequate training for real-world applications. Our goal is to inspire young people for technology and to strengthen industry and prosperity in society.”

During the signing, Chris Humphries, Chair of WorldSkills stated, “We look forward to benefiting from INTAMSYS cutting-edge expertise and impressive resources and capabilities. You are a world-leader and a pioneer in industrial 3D printing and additive manufacturing. Like our talented competitors, we can see how highly you regard performance, precision and quality.”

David Hoey, CEO of WorldSkills International, added, “This partnership comes at a very exciting time. Globally, we are witnessing a rapid growth in the use of 3D printing and additive manufacturing. We can already see how much we will learn from your experience working in multiple sectors, across international markets, and with customers of all sizes and scales.”

INTAMSYS’s partnership with WorldSkills International signifies a joint commitment to empowering a broader audience of young professionals with its state-of-the-art 3D printing technology for a bright future.

INTAMSYS is a global leader in the additive manufacturing industry, providing industrial 3D printers, software, high-performance materials and printing services. Founded by a team of engineers with extensive experience in precision equipment development and high-performance materials research, INTAMSYS provides comprehensive additive manufacturing solutions including rapid prototyping, functional testing, tooling, jigs and fixtures, end-use parts, and small batch production. These solutions cater to a diverse array of industries, including aerospace, automotive, electronics, manufacturing, consumer goods, healthcare, research, and more.

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Innovative Solutions for Automotive Aftermarket: INTAMSYS 3D Printing for Cup Keeper Fixtures

INTAMSYS — Wed, 06 Dec 2023 08:49:38 +0000

Meet Pat, a visionary entrepreneur who revolutionized the automotive aftermarket industry with his innovative creation, the “Cup Keeper Plus.” This ingenious product adapts to hold various beverage containers, including flasks and water bottles, making it a must-have accessory for every car owner. Pat’s success story took an exciting turn when a major U.S. retailer placed a massive order for the Cup Keeper Plus.

However, with great opportunities come great challenges. The retailer had specific labeling and packaging requirements. They demanded labels of precise size and orientation on each Cup Keeper Plus.

Pat’s distinctive design, marked by its curved and tapered structure, posed a substantial challenge in the manufacturing process. Furthermore, the task of consistently affixing labels to thousands of Cup Keepers proved to be an additional hurdle, amplified by the varying sizes that mandated the use of dedicated fixtures. Meeting these demands required the utilization of high-strength and wear-resistant engineering materials.

Pat was not one to back down from a challenge. He enlisted the help of his talented designer, who embarked on a journey of innovation. Leveraging the power of 3D printing technology from INTAMSYS, the designer created custom tools and fixtures to meet these demanding requirements.

Their collaborative ideation culminated in the creation of the ‘Label Peeler,’ a groundbreaking device automating label application by expertly peeling labels from a spool. Comprising the 3D-printed Label Peeler and Label Spool Hub, this assembly integrates seamlessly into a fixture crafted from wood, as depicted below, forming a comprehensive and functional unit. Additionally, they devised the ‘Cup Fixture Assembly,’ meticulously designed to closely align with the internal geometry of the Cup Keeper Plus, ensuring stability and proper orientation for precise label application by the worker.

INTAMSYS became the technology partner of choice for this project, employing the advanced FUNMAT PRO 310 3D printer to transform ingenious ideas into practical tools. Pat strategically chose INTAMSYS Nylon 12-CF, a material expertly reinforced with carbon fiber. This advanced Nylon variant significantly enhances mechanical stiffness, strength, and thermal properties. Moreover, its exceptional wear resistance becomes a pivotal consideration, especially when specifying materials for precision assembly tooling of this nature.

The printer——FUNMAT PRO 310‘s compatibility with PA12-CF and its built-in drying chamber ensured optimal material performance. Its specialized support materials facilitated easy removal, guaranteeing a high-quality surface finish. With exceptional dimensional accuracy, the printer met the precise requirements for tooling and fixture manufacturing, setting a new standard for advanced 3D printing in precision applications.

With the 3D CAD files expertly converted into STL files, Pat was ready to embark on the printing journey. The INTAMSUITE software transformed digital dreams into tangible realities. The FUNMAT PRO 310 sprang into action, 3D printing each tool and fixture with incredible accuracy and speed.

The outcomes surpassed expectations, showcasing phenomenal results. The “Label Peeler” and “Cup Fixture” assemblies emerged as indispensable tools. Beyond merely printing a set of fixtures, the team faced the challenge of customizing multiple fixture sets tailored to the varied dimensions of Cup Keepers. Additionally, fixtures were tailored for different states, optimizing local usage and streamlining efficiency. With this comprehensive approach, Pat’s team established a highly efficient and reliable labeling process, seamlessly progressing from loading the Cup Keeper Plus onto the alignment fixture to applying labels with remarkable precision.

This success story eloquently showcases the harmonious blend of innovation and technology. INTAMSYS, a pioneer in the 3D printing industry, not only enabled Pat to fulfill the retailer’s packaging demands but also facilitated significant advantages in terms of design flexibility, cost efficiency, and time savings. The ability to enhance design freedom, coupled with the advantages in prototype validation, tooling fixtures, and small-batch production, played a pivotal role in securing additional orders for the Cup Keeper Plus.

For those intrigued by this story and eager to explore the possibilities of 3D printing, INTAMSYS invites you to witness the transformative power of the FUNMAT PRO 310. Dive into the world of 3D printing and revolutionize your manufacturing processes with its key features, including full-size engineering polymer printing and the ability to achieve a more delicate surface finish for complex geometries. Experience the limitless potential of 3D printing with INTAMSYS today!

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INTAMSYS Fuels Solar Team Eindhoven’s Stella Terra: World’s First Off-Road Solar Powered Car with 3D Printing

INTAMSYS — Thu, 23 Nov 2023 08:48:55 +0000

Ostfildern, Germany – November 14, 2023

In a remarkable partnership, INTAMSYS proudly backs the Solar Team Eindhoven from the Eindhoven University of Technology with industrial FFF 3D printing. The World’s first off-road solar powered car successfully conclude the ultimate test: navigating the challenging terrain from Morocco to the Sahara Desert. It signifies a monumental achievement in sustainable mobility.

Stella Terra (Photo credit: STE/Bart van Overbeeke)

Navigating Challenges: Stella Terra's Unmatched Off-Road Durability and the Thriving Partnership

Stella Terra, road-legal by EU regulations, breaks new ground as the first solar-powered off-road vehicle globally. Its self-sustaining energy source eliminates the need for recharging stations, enabling it to conquer diverse terrains with ease. With a maximum speed of 145 kilometers per hour, a lightweight design at 1200 kilograms, and an impressive range of 710 kilometers on a sunny day, Stella Terra is a testament to the power of solar innovation.

It’s worth noting that creating a solar vehicle like Stella Terra poses unique challenges. Traditional manufacturing processes, typically geared for mass production, prove costly and time-consuming for bespoke projects like this one. This limitation brings to the forefront the pivotal role of 3D printing, especially in the fabrication of custom parts that are integral to the vehicle’s design and performance.

Stella Terra Reveal (Photo Credit: STE/Bart van Overbeeke)

Revolutionary 3D Printing Partnership with INTAMSYS to Empower Student Innovators

In pursuit of unparalleled durability and strength for Stella Terra, Solar Team Eindhoven forged a strategic partnership with INTAMSYS, a globally renowned additive manufacturing company specializing in automotive applications. This collaboration extended beyond the provision of 3D printing equipment, software, and materials. INTAMSYS went the extra mile by offering comprehensive training to the students, empowering them with the skills to proficiently operate 3D printers.

The training sessions at the STE office in Eindhoven (Photo credit: STE)

Following these successful training sessions, the Solar Team Eindhoven seamlessly integrated INTAMSYS FUNMAT 3D Printers, into their workflow, complemented by INTAMSYS’ advanced slicing software, INTAMSUITE. This innovative software not only facilitates the preparation of CAD files for the printing phase but also enables the selection of printing materials. Such capabilities empower the students to visualize the outcome before initiating the printing process, adding a layer of precision and efficiency to their additive manufacturing endeavors. This collaboration with INTAMSYS combines cutting-edge technology with hands-on training to elevate the solar-powered car project to new heights.

Solar Team Eindhoven embraced INTAMSYS FUNMAT HT, a desktop FFF 3D Printer, and INTAMSUITE slicing software. The FUNMAT HT, capable of printing not only high-performance polymers like PEEK, but also all traditional engineering materials like PA, PC, ABS, and others, contributed to the rapid development of components crucial for Stella Terra’s success.

The Front Light Housing (Photo Credit: STE)

Key components, such as a side camera cover and attachments for the ventilation/heating system, were swiftly designed, and produced using INTAMSYS technology. The collaboration extended to the FUNMAT PRO 610HT, INTAMSYS’ large build volume printer, crafting Stella Terra’s front light housing with precision using PC-ABS. The printer’s sizable build capacity allows for the creation of large-scale parts tailored to diverse performance requirements. PC and PC-ABS, chosen for their high printing quality, mechanical strength, and heat resistance, cater to specific needs. PC excels in impact strength, while PC-ABS offers a refined surface finish and compatibility with metal plating. This thoughtful material selection ensures optimal functionality for Stella Terra’s components.

INTAMSYS FUNMAT PRO 610HT

The integration of 3D printing, particularly in the partnership with INTAMSYS, not only presented a cost-effective and time-efficient solution compared to traditional mass production methods but also showcased the significant advantages of 3D printing technology in the automotive industry. Beyond its economic and temporal benefits, 3D printing technology stands out for its ability to greatly enhance design flexibility, enabling customized designs. This, coupled with the capacity to reduce vehicle weight while maintaining strength, exemplifies how 3D printing contributes to energy conservation in the automotive sector.

After its public debut in September, Stella Terra embarked on a transformative journey through diverse Moroccan landscapes, covering over a thousand kilometers without recharging. The ultimate test in the Sahara Desert showcased Stella Terra’s capability to pave the way for a sustainable future.

The finish at the Sahara Desert (Photo credit: STE/Rien Boonstoppel)

INTAMSYS remains unwavering in its commitment to supporting students as they embark on a journey of creativity and sustainability, underscoring the company’s broader mission to drive transformative changes through the continuous evolution of 3D printing technology.

Introduction to partners in this case

About Solar Team Eindhoven

Solar Team Eindhoven builds innovative, efficient cars powered by the sun. The team has previously won the World Solar Challenge in Australia four times in a row, competing in the family car class (Cruiser Class). With the Stellas, the team wants to demonstrate that the transition to a sustainable future offers reasons for optimism. And encourage individuals and companies to accelerate the energy transition.

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